Parts and components manufacturing
Since 1996, collaborates with mechanical, aerospace, electro-avionics companies in production of component parts with the use of manufacturing technologies such as digital manufacturing - 3d print, CNC machining, metals casting and engineering technologies such as 3D modeling, 3D scan-reverse engineering, topology optimization.
All the images refer to parts produced by
NEW DESIGN PARTS
From C.A.D. 3D models or design indications, the creation of pre-series prototypes and production in the quantities and materials required.
STAINLESS STEEL TURBINE IMPELLER
HEAT EXCHANGER INCONEL 625
UAV MOCK-UP IN PAINTED POLYAMIDE
CUSTOM DESIGN PARTS
From 3D models provided or customization indications, pre-series prototypes and production in the required material and quantity.
ORIGINAL AND CUSTOMIZED PART
316L STAINLESS STEEL METAL CASTING - BURNISHED SERIES
STAINLESS STEEL PROTOTYPE - TEST ASSEMBLY
OPTIMIZED TOPOLOGY PARTS
Production of optimized topology parts with lattice or reticular structures for lightening with material and weight reduction, machining time and cost savings.
ORIGINAL C.A.D. MODEL
OPTIMIZED C.A.D. MODEL
PART MANUFACTURED IN BURNISHED STAINLESS STEEL
On the existing part, through 3D scanning and reverse engineering, the manufacture of replicas in metal or polymer materials, single or in series.
Replica and series production example of a discontinued spare part (aluminum).
Manufacturing materials: metals
BINDER JETTING TECHNOLOGY
low-cost, absence of construction supports, total freedom of shape, large dimensions
Stainless Steel 420/Bronze alloy
for parts up to 760x390x390 mm., can be finished natural, nickel, gold plated, matte black
Stainless steel 316L
for parts up to 760x390x390 mm., can be finished natural or polished
Stainless Steel 316L HD
High Definition 316L stainless steel for parts up to 50x50x120 mm.
LASER SINTERING TECHNOLOGY (SLS)
for parts up to 250x250x280 mm
Stainless steel 316L
Aluminum AISi10Mg or AISi7Mg0.6
METAL CASTING (LOST WAX-SAND CASTING TECHNOLOGY)
for parts of unlimited size
Stainless steel AISI 303, 304,304L,310, 316L, 403, 410, 420, 431, 416, 17.4 PH
Manufacturing materials: polymers
HP MULTI JET FUSION low-cost, absence of constructive supports, total freedom of shape
HP MJF PA12
polyamide PA12 (grey or black) manufactured in HP MJF (Multi Jet Fusion), a durable material for detailed parts with thin walls and sizes up to 250x340x360
HP MJF PA12 GLASS BEADS
Polyamide PA12 (grey or black) manufactured in HP MJF (Multi Jet Fusion) 40% glass beads filled (high stiffness and high dimensional stability)
HP MJF COLORS
PA12 color polyamide in four-color process
(required textured model formats .3mf .wrl .obj)
LASER SINTERING (SLS)
low-cost, absence of constructive supports, total freedom of shape, large dimensions
polyamide PA11 (WHITE) bioplastic from renewable resources manufactured in SLS for parts up to 290x290x600mm
polyamide PA12 (white) manufactured in SLS (Selective Laser Sintering), a durable nylon for large parts sizes up to 650x350x550
PA12 polyamide painted in custom colors PANTONE or RAL (indicate the reference code - eg PANTONE 2028C or RAL2005)
High Details resin for very detailed parts up to 335x200x300mm
Polymeric material with high temperature resistance and high mechanical properties.
Contact form - quote request
We are an industrial service company for the production of parts and components and we dedicate particular attention and care to the various aspects related to production that affect the quality and cost of the final product, convinced both of the interest of those who use our services and also of the our.
Below are some of these aspects that are not always known and adequately considered.
PROTOTYPE vs END-USE PART
The prototype parts have the function of aesthetic, functional verification and pre-production assembly. They are usually made of low-cost material (eg PA12 SLS).
Unlike prototype parts, end-use parts can be used directly in the assembly of machinery, equipment and products and are manufactured with materials that guarantee the required quality and performance.
If the part to be built has elements exceeding the maximum vertical angle, in laser sintering DMLS (metals) and FDM (plastics), supports are automatically inserted to "support" the part during construction. These elements are always inserted at the beginning of manufacturing as a separation from the "plate" of the machine.
Once the construction is complete, must necessarily be removed and this is particularly difficult in the case of complex shapes and metal parts made in DMLS laser sintering.
BINDER JETTING / SLS
With Binder Jetting technology (metal) and MJF / SLS (plastic materials), the part is solidified without the aid of construction supports, guaranteeing maximum freedom of shape, quality and considerable economic savings (up to 50%) compared to DMLS / FDM technology.
PRINT FILES QUALITY
If generated with low resolution, the .stl print file produces a poorly produced part with evident surface facets.
It is necessary to generate, directly from the CAD modeling software, the high resolution print file or transmit the .stp file (.step) to the production that will provide, with dedicated software, the generation and correction to obtain an optimal result with smooth surfaces and without defects.
Cost is a key aspect of the manufacturing process.
The main elements affecting the costs are:
- choice of in-house or outsourced production
- identification of the most suitable technology
- shape optimization
The entrusting of the production phase outside of its own structure avoids the purchase and management of equipment having in any case guaranteed the final result at defined costs. It is advisable to use this resource when you do not want to make investments that are difficult to repay before the obsolescence of the equipment itself occurs.
Rapid casting consists in the production of metal parts with the metal casting technology with the direct production in 3D printing of the sand mold or the wax "master", without the need for equipment and therefore at lower costs.
It is a solution suitable for the production of few specimens (eg pre-production samples) and / or for parts in metals not used by other technologies.
The manufacture of spare parts no longer produced through the replica, is a tool for extending the life of a product. In case of non-availability of the C.A.D. model, it is made in modeling or in 3D scanning - reverse engineering and the part is manufactured in the required material and quantity.